Services
Leak Testing
AMETec has 44 years of experience in inline and stand alone leak testing from low pressures to 7Mpa with leak rates as low as 10mm water column including built in self checking systems that check you process sensitivity and calibration automatically without having to stop the process to test master parts.

Reliable leak testing requires :-
  • Good fixture design
  • Good reliable seal interface between test part and fixture
  • Robust leak circuit
  • A good understanding of the mechanics of the products behaviour during leak testing

We can design leak test fixtures and circuits for inline testing or stand alone applications to your specifications incorporating our vast experience in leak testing.

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There are many different leak testing methods that can be used, let us look at your requirements whether it be product development or production testing and advise you on the best method and equipment to use.

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Tool Design -Tooling, Jigs, Fixtures and Gauge Design
td1 Toolmakers are under continuous pressure to reduce cost despite the fact that product designs and the corresponding tooling are becoming more complex.
td5 Tool design is always on the critical time line for new product introduction. These pressures combined with increasing global competition, requires toolmakers to reduce delivery times and costs. Tooling design plays a significant part in reducing not only the tooling manufacture time but also the cost.
td3 AMETec understands tool making and designs Jigs, Fixture, Gauges and tooling to minimise the cost of material, machining time and labour. We will work with the client through the concept development and design stage to ensure all the goals are met.
td4 AMETec will not take on work we cannot complete in the required time or where we feel the required design or concept will not work for the task it is required for.  In these cases we will be happy to talk to your about your companies needs and requirements and offer advice or solutions.  AMETec uses both 3D and 2D CAD systems depending on the client’s requirements supplying drawings in a number of formats including IGES, STEP,DWG,,PDF. eDrawings and Animation.
AMETec low operation cost, enable it to be very competitive. Clients can opt for either a fixed price contract or an hourly rate. Talk to us about our rates you will be pleasantly surprised.
 
Pneumatic Control Design
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AMETec has many years of experience in the design and application of pneumatic control systems and their integration with HMI’s and PLC control systems.

There are advantages and disadvantages of electrical pneumatic control systems and it really depends on  the application  and what you want the control system to do.  Whether you need simple motion or force application with no feed back, or interlocking or an interlocked control system with feedback monitored and controlled by a PLC, AMETec can design and develop a quality system specific to your companies needs.

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Machine Design

We take your specification and requirements from initial concept or design stage through to full scale special purpose machine design. Employing a number of advanced design techniques such as Finite Element Analysis (FEA), DFME, Risk Analysis, 3D (CAD) Computer Aided Design models and animation, all based on our 44 years experience in Manufacturing and Special purpose Machine design and building. Through all stages from concept to design completion AMETec will work with the client to ensure a successful outcome is achieved.

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AMETec uses both 3D and 2D CAD systems depending on the client’s requirements supplying drawings in a number of formats including IGES, STEP,DWG,PDF. eDrawings and Animation


AMETec have extensive experience in Pneumatic and Hydraulic circuits, inline testing, mistake proofing, gauging. Vision systems.


AMETec has extensive experience in HMI and PLC programming.

 
Gravity Casting Process
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AMETec has an extensive knowledge in both gravity casting die design, tilt casting, fettling and heat treatment processes for Aluminum components.

•    Die design
•    Special purpose casting machines Tilt casting and opposed machines.
•    Fettling- Fixture design, cropping and sawing tooling.

 


Tool Design

What we do AMETec understands tool making and designs Jigs, Fixture, Gauges and tooling to minimize the cost of material, machining time and labor.More...